There are many options available to fire departments for apparatus room floor coverings, as well as different levels of protection for those floors.
BY ALAN M. PETRILLO
Toughness, long life, abrasion resistance, appearance, and cost are some of the factors a department considers when laying down a new floor as well as when resurfacing an apparatus room floor in an older station.
Polyaspartic Coating
John Adorjan, owner of Rhino Pro Flooring, says the concrete that makes up the floors of fire station apparatus bays is a rigid sponge, although most people don't think of it as such because concrete is so hard. "Achieving a mechanical bond of the coating you are applying to the substrate, the concrete, is the key to success," Adorjan says. "A fire truck weighs 12 times more per square inch than a car does, so we need to achieve that mechanical bond because if the substance applied isn't bonded to the floor, you will have a delamination problem."
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Rhino Pro Flooring put a three-coat polyaspartic finish on this drive-through station for the West Area Fire Department, in Fayetteville, North Carolina. (Photo courtesy of Rhino Pro Flooring.) |
Adorjan says Rhino Pro Flooring uses a three-headed diamond bonding machine to open up the capillaries in concrete. So when he puts down the first layers of his polyaspartic coating, it wicks down into the concrete. "We put down three coats of 100 percent polyaspartic," he says, "a prime coat, a mid coat, and a top coat. Each coat is done within a couple of hours of the others. After the prime coat, we put down the mid coat, which is where we put in the color, nonslip, or decorative additives, and then the top coat to finish it off."
Polyaspartic coatings were invented by Bayer Technologies in Germany, Adorjan says, and the original patent expired last year, making the substance more widely available. "The advantages of a polyaspartic coating are that it is four times more flexible than a two-part epoxy coating; has twice the abrasion resistance; is ultraviolet-light-stable, unlike epoxy; and won't yellow with age," Adorjan points out. "It also is resistant to hot tire peel, where epoxy is temperature-sensitive and can delaminate after reacting to a hot tire."
After the final layer of polyaspartic is laid down, the surface is ready for foot traffic after about three hours, Adorjan says. And after 48 hours, the apparatus can be returned to the bays. "We can put any color or design into the floor, including logos," he points out. "As for maintenance, keep the grit off of the floor as best you can. Gasoline, oil, diesel fuel, and hydraulic fluid will simply stay on top of the surface until you remove it, and they will not penetrate into the concrete. If the surface needs to be washed, you don't need any chemicals other than a couple of capfuls of ammonia in water."
Adorjan notes there is no limit to the size of the floor to be coated. "We have done up to 10,000 square feet at one time," he says. "For a 7,000-square-foot job, it takes a little over a week from start to finish. The life of the floor is dependent on how well it's maintained, but perhaps 10 years down the road a department might need a new top coat."