By Alan M. Petrillo
Personal protective equipment (PPE) makers are going to great lengths to ensure their structural firefighting turnout gear fits firefighters as closely as possible without limiting movement yet still provides the required protection.
It's almost as if PPE manufacturers are making custom-tailored turnout coats and bunker pants that are made-to-order for the end users. In fact, that's precisely what a number of manufacturers are doing.
Athletic Influences
Karen Lehtonen, vice president of innovation and product management for Lion, says Lion has always tried to offer better fitting gear for firefighters and that its premier line, the V-Force, takes the best technology from combat and professional sports clothing and applies it to turnout gear. "The result is an optimum balance of comfort, mobility, and protection," Lehtonen says.
Lehtonen notes that Lion has traditionally done custom sizing in addition to numeric sizing, with inseam lengths and sleeves cut to order. "Our turnouts have a more athletic cut that allows for better mobility, where the gear fits more like regular clothing so it doesn't inhibit a firefighter's movement and contribute to stress while performing tasks," she points out. "Most people fit into standard categories, but we customize turnout coats and pants for that guy or gal to be sure we get them into the right size gear."
Lion uses unique pattern shaping and installs darts and pleats in specific places on its turnouts. "We use a football shape where there is less material on the inside of the elbow and more on the outside, so the elbow bends easily," Lehtonen says. "We use a similar pattern and style for the knee, so the fabric bends more like the human body bends. To prevent hem rise, we put bellows under the sleeves that help reduce hem rise in the back of the garment."
Abby Lehman Buzon, assistant marketing communications manager for Fire-Dex, says her company's custom-fit turnout gear is the FX-R series, which uses an active posture design. "Our structural gear design team added a rock climbing gear designer and an extreme sports gear designer and came up with the FX-R, where the turnout gear is in the ready position," Buzon says. "In the turnout coat, that means it's an arms-forward design where the arms are prepositioned slightly forward and bent at the elbow. For the turnout pants, it means the pant legs are curved at the knees."
On the FX-R's turnout coat, Fire-Dex incorporates what it calls an Omni Dex shoulder, where the shoulder seam is moved up and inward to the natural shoulder bend point. "This is about function, where the garment doesn't pull up when you raise your arm," Buzon points out. "And, there's less stress, strain, and energy exertion instead of having your coat pull up against your self-contained breathing apparatus (SCBA) straps."
Fire-Dex also minimizes the amount of fabric in the turnout coat to minimize strain and make the coat less likely to snag on something. "We don't want excess fabric in our garments where the firefighter is moving around inside the turnout gear," Buzon says. "The gear should move with him."
Ergonomic Fit