Fire Apparatus Manufacturers’ Association (FAMA) members have been working to lessen the impact of corrosion on apparatus, and we are not alone! The costs and impacts of corrosion are felt in all vocations.
A joint report issued by the U.S. Federal Highway Administration and NACE (a leading authority on education and training on corrosion) estimates the cost of corrosion to be a staggering $276 billion issue, and upward of $29 billion of that is in the transportation segments. So, are we alone in the fire service? That answer is no! However, we are special as it relates to the use and expectation of long service life expectancy. We have a long road ahead us, and the risks are high if we don’t manage and work toward preventive measures as they relate to corrosion and its negative effects on our equipment.
BAD ASSUMPTION
I once assumed that serious corrosion was only a snow belt issue—I was wrong! I have the opportunity to talk to dealers and vendors from throughout the United States and Canada on a routine basis, and the consensus is clear: “We” have a problem. And, like all problems, there are short-term fixes and long-term cures. However, there is surely not only one answer to this complex problem. In the fire service, we put our apparatus in harm’s way under extreme rigors and expect a high level of performance over a long period of time. So, what can we do to ensure that we are not only preventing undesirable downtime but also limiting the effects of corrosion? Read on!
ROAD DEICERS: FRIENDS OR FOES?
Where is all this rust stemming from? Over the past decades, the quantity and frequency of deicing agent application has skyrocketed with new and improved compounds and methods of concentrate application—especially the liquid deicing compounds that have been formulated for extensive use on the nation’s roadways. These new super formulas are very effective at their intended purpose. However, they are taking a residual financial toll on the equipment.
NEW APPARATUS ACTIONS
As many apparatus and chassis manufacturers have done, we must adapt, change our ways, and react differently to this impeding force. As a vocation, we have seen a shift to alternative coatings and new materials, such as using composites for bodies and tanks. Further, increased efforts and educational awareness of the effects of the compounds and how to best combat them are in great need. Manufacturers are moving toward advanced coating processes as well as proven methodologies such as galvanizing. Engineering and assembly best practices are being deployed to isolate dissimilar metals. This practice works to stop electrolysis, a leading culprit in advancing corrosive damage.
When specifying a new chassis or apparatus, be sure to ask your product representatives about the manufacturers’ use of anticorrosive materials and assembly practices. Tour their facilities and ensure you are getting a product to meet the demands of your application.
IN-SERVICE SOLUTIONS
With existing equipment in service, is it too late to stop the corrosion? A mindset of “better late than never” applies. The earlier you start to combat the salts, chloride compounds, and initial corrosion buildup, the less you