By Megan Ciampo
Spartan Emergency Response officially broke ground Wednesday, Aug. 13, 2025, on a transformative $20 million expansion project at its Brandon, South Dakota, facility. The event marked the beginning of a three-phase project that will significantly increase and enhance the company’s production capabilities, furthering its commitment to innovation in emergency response solutions.
The expansion project is designed to support Spartan’s continued growth, to meet the increasing demand for apparatus, and to add additional jobs to the region, all while staying focus on Spartan’s core mission—putting first responders first.
The project will include three phases, each focusing on expansion, innovation, and enhancements. The new facility will allow Spartan ER to scale production of vehicles while maintaining high standards of quality and safety.
The groundbreaking ceremony drew a crowd of approximately 100 people, including state and local government officials, South Dakota Gov. Larry Rhoden, fire apparatus dealers, Spartan and REV Group Inc. employees, and community leaders.
The ceremony featured remarks from Mike Virnig, President of REV Group Inc., and Chag Knigge, General Manager of Spartan Emergency Response, as well as Brandon, SD, Mayor Harry Buck, and Gov. Rhoden. Following the speeches, the government officials and Spartan employees gathered for the ceremonial turning of the soil, hard hats and shovels included.
Attendees were also treated to a showcase of Spartan’s latest fire apparatus, a walkaround tour of the existing manufacturing facility, and more.
The impact of this expansion will stretch far beyond the attendees of the event, though. REV Group Inc. says this new facility space will increase production by 40%, improve material flow, improve delivery time to customers, and greatly reduce lead times for fully custom products.
When asked about the expansion’s impact on production time, Vernig said, “If I had to guess, 25% increased throughput of the S-180s. The rest of the increase we’re going to see, 75% of that, will be for the custom units we build.”
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